Key: test item, instrument name, total nonvolatile migration, gravimeter, moisture permeameter
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Oxygen Transmission Rate Analyzer - Coulemeter Sensor method
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- Commodity name: Oxygen Transmission Rate Analyzer - Coulemeter Sensor method
OTR-E-31-G
Oxygen Transmission Rate Tester (Coulometric Sensor Method)
High-Precision OTR Analyzer for Food Packaging, Pharmaceutical Packaging and High-Barrier Materials
Product Overview
The LabStone OTR-E-31-G Oxygen Transmission Rate Tester is a high-performance oxygen barrier analysis system designed for measuring oxygen transmission properties of packaging materials, films, sheets, containers and functional barrier structures.
Based on the internationally recognized Coulometric Sensor Method, the instrument delivers highly sensitive oxygen transmission measurements with ppb-level oxygen detection capability.
The system is particularly suitable for evaluating oxygen barrier performance of food packaging, pharmaceutical packaging, medical materials and advanced barrier films where oxygen ingress directly affects product shelf life, stability and quality.
Function:
Determining oxygen permeability characteristics of materials and container.
Suitable for: Film, sheet, container and construction material of plastic, textile, leather and metal.
Working Principle:
The instrument utilizes the Coulometric Sensor Method in accordance with ASTM D3985 and ISO 15105-2.
One side of the specimen is exposed to oxygen or a controlled oxygen-humidity atmosphere.
The opposite side is purged with high-purity nitrogen carrier gas.
The oxygen concentration difference across the specimen drives oxygen molecules to permeate through the material.
The permeated oxygen is transported by the carrier gas to an ultra-sensitive coulometric sensor.
The sensor continuously measures oxygen concentration and automatically calculates:
- Oxygen Transmission Rate (OTR)
- Oxygen Permeability
- Oxygen Barrier Performance
This method provides highly sensitive and accurate oxygen transmission measurements, especially for medium- and high-barrier materials.
Compliant Standards:
ASTM D3985, ASTM F1307, ASTM F1927, ASTM F2622, ISO 15105-2, JIS K7126-2,GB/T 19789
Key Features
Dedicated Oxygen Barrier Analysis
Unlike general gas permeability instruments, the OTR-E-31-G is specifically optimized for oxygen transmission measurement.
Benefits include:
- Higher sensitivity
- Faster stabilization
- Better repeatability
- Improved low OTR performance
Imported Coulometric Oxygen Sensor
Equipped with an original imported sensor capable of:
- ppb-level oxygen detection
- Excellent long-term stability
- High repeatability
- Superior low oxygen measurement capability
Ideal for high-barrier packaging materials.
Three Independent Test Cells
The OTR-E-31-G supports:
Three Simultaneous Tests
- Increased laboratory productivity
- Parallel sample comparison
- Improved throughput
particularly useful for QC laboratories and packaging development centers.
Wide Humidity Control Capability
Humidity range: 35% RH∼90% RH
Humidity accuracy: ±2% RH
allowing simulation of real-world storage and transportation environments.
Fog-Free Humidity Generation
The fully automatic humidity control system produces stable humidity conditions without generating liquid droplets that could influence test results.
Precise Temperature Control
Temperature range:15°C∼45°C
Temperature accuracy:±0.3°C
supporting a wide range of packaging evaluation studies.
Pneumatic Sample Clamping
Features:
- Fast specimen installation
- Consistent sealing force
- Reduced operator variability
improving testing repeatability.
Container Testing Capability
Optional accessories allow testing of:
- Bottles
- Cups
- Pouches
- Finished packages
making the system suitable for both material and package-level oxygen transmission testing.
GMP Data Integrity Support
Optional GMP Computerized System module provides:
- User management
- Permission management
- Audit trail functionality
- Electronic records
supporting pharmaceutical compliance requirements.
Industries Served
The OTR-E-31-G is widely used by:
- Food Packaging Manufacturers
- Pharmaceutical Packaging Suppliers
- Beverage Packaging Companies
- Medical Packaging Producers
- Barrier Film Manufacturers
- Universities
- Research Institutes
- Government Laboratories
- Third-Party Testing Organizations
Specification
Name
Parameter
Name
Parameter
Humidity Range
0% RH, 35%~90%RH,
Humidity Error
±2%RH
Temperature Range
15℃~45℃
Temperature Error
±0.3℃
Specimen Thickness
<3 mm
Gas pressure
≥0.2 MPa
Carrier gas
99.999% purity nitrogen
Carrier gas flow
0~50 cm3/min;or 0~300cm3/min
Interface size
1/8-inch mental pipe
Power Supply
AC220V /110V ;50/60Hz
Power consumption
<1500 W
Model special
Model
OTR-E-31-G
Specimen Count
3
Test Area
38.48 cm2
Film Measure Range
0.01~10,000 cm3/m2.24h
Film Measure Error
0.01 cm3/m2.24h
Package Measure Range
0.00005~50 cm3/pkg.24h
Package Measure Error
0.00005 cm3/pkg.24h
Net Weight
83 kgs
Size
520×778×475mm (LxBxH)
Standard Configuration: Main engine, test computer, professional test software, oxygen trap, specimen sampler, 2 pressure reducing valves, sealing grease.
Optional: software module of GMP computerization system, container test component, container temperature control test component, specimen MASK (7cm2/1cm2).
Self-Supply: High purity Oxygen, High purity nitrogen, distilled water.
Why Oxygen Barrier Testing Matters
Among all gases affecting packaged products, oxygen is often the most critical factor influencing product deterioration.
Oxygen ingress can lead to:
Food Packaging
- Oxidation
- Flavor loss
- Nutrient degradation
- Color changes
- Reduced shelf life
Pharmaceutical Packaging
- Active ingredient degradation
- Reduced drug efficacy
- Stability failures
Medical Packaging
- Product performance changes
- Sterility risks
Electronics and Specialty Materials
- Oxidation-sensitive component damage
- Material aging
Therefore, oxygen transmission testing has become one of the most important quality control and package development tools in modern packaging industries.
Typical Applications
Food Packaging Industry
Suitable for:
- Snack packaging
- Coffee packaging
- Dairy packaging
- Meat packaging
- Modified atmosphere packaging (MAP)
- Vacuum packaging
Used for shelf-life prediction and packaging optimization.
Pharmaceutical Packaging Industry
Applicable to:
- Blister packaging
- Pharmaceutical laminates
- Medical pouches
- Drug packaging films
Supports packaging validation and stability studies.
Flexible Packaging Materials
Suitable for:
- PET films
- EVOH structures
- PVDC films
- Aluminum-coated films
- Multi-layer barrier laminates
Medical Packaging
Used for evaluating oxygen barrier performance of sterile barrier systems and healthcare packaging materials.
Research Institutes and Universities
Widely used for:
- Barrier material development
- Oxygen diffusion studies
- Packaging research
- New material evaluation
Why Choose a Coulometric OTR Tester Instead of a Differential Pressure Tester?
Coulometric oxygen testing provides:
Higher Oxygen Sensitivity
Specifically optimized for oxygen transmission analysis.
Better Performance for High-Barrier Packaging
Particularly suitable for:
- EVOH films
- PVDC films
- Pharmaceutical laminates
- MAP packaging materials
Direct Oxygen Measurement
Measures oxygen concentration directly rather than indirectly through pressure changes.
Frequently Asked Questions (FAQ)
What is OTR?
OTR stands for Oxygen Transmission Rate, which measures the amount of oxygen passing through a material over a specified period.
Why is oxygen transmission important?
Oxygen exposure directly affects product shelf life, freshness, stability and quality.
What is the advantage of the coulometric method?
The coulometric method directly detects oxygen molecules and offers excellent sensitivity for oxygen barrier evaluation.
Can packaging containers be tested?
Yes. Optional container fixtures support bottles, cups, pouches and finished packages.
Can pharmaceutical packaging materials be tested?
Yes. The instrument is widely used in pharmaceutical packaging development and validation.
Can humidity-controlled testing be performed?
Yes. The system supports automatic humidity control from 35% RH to 90% RH.
What types of materials can be tested?
- Plastic films
- Barrier laminates
- Medical packaging
- Pharmaceutical packaging
- Containers
- Metal foil composites
- Functional films
Does this product have other names?
English
- Oxygen Transmission Rate Tester
- OTR Tester
- Oxygen Permeability Tester
- Oxygen Barrier Analyzer
- Coulometric Oxygen Transmission Tester
- Oxygen Permeation Analyzer
- Food Packaging OTR Tester
- Pharmaceutical Packaging OTR Tester
Spanish
- Analizador de Tasa de Transmisión de Oxígeno
Portuguese
- Testador de Taxa de Transmissão de Oxigênio
French
- Analyseur de Taux de Transmission de l’Oxygène
German
- Sauerstoffdurchlässigkeitsprüfgerät
Japanese
- 酸素透過率試験機
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Function:
Determining oxygen permeability characteristics of materials and container.
Suitable for: Film, sheet, container and construction material of plastic, textile, leather and metal.
Principle:
Coulemeter Sensor method。
Dry oxygen(or with a certain humidity)flows on one side of the specimen, and high-purity nitrogen (carrier gas) flows at a fixed flow rate on the other side; The oxygen concentration difference between the two sides of the specimen drives the oxygen to penetrate from the oxygen side of the specimen to the nitrogen side; The permeated oxygen is carried to the coulometer sensor by nitrogen (carrier gas); The sensor measures the oxygen content of carrier gas and calculates the oxygen permeability of the specimen.
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Standards:
YBB 00082003、GB/T 19789、ASTM D3985、ASTM F2622、ASTM F1307、ASTM F1927、ISO 15105-2、JIS K7126-B
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Characteristics:
- Original imported oxygen sensor, ppb accuracy.
- Humidity control ability: 35%~90%RH, fully automatic, fogless.
- Temperature control feature: Semiconductor cold and hot bidirectional control, High precision, stable and reliable.
- Strong environmental adaptability: Indoor environment, temperature 10 ℃ - 30 ℃, any humidity, low cost of use.
- Sample installation: Pneumatic clamp sample (H-type). Sample anti leakage sealing installation technology.
- Intelligent and automatic: power-on self-test to avoid test under fault state; one key start, fully automatic test execution.
- Software: graphical, whole process and all element monitoring; multiple report formats.
- Optional: software module of GMP computerization system.
- Original imported oxygen sensor, ppb accuracy.
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Specification
Name
Parameter
Name
Parameter
Humidity Range
0% RH,35%~90%RH,
Humidity Error
±2%RH
Temperature Range
15℃~45℃
Temperature Error
±0.3℃
Specimen Thickness
<3 mm
Gas pressure
≥0.2 MPa
Carrier gas
99.999% purity nitrogen
Carrier gas flow
0~50 cm3/min;or 0~300cm3/min
Interface size
1/8-inch mental pipe
Power Supply
AC220V /110V ;50/60Hz
Power consumption
<1500 W
Model special
Model
OTR-E-41-G
Specimen Count
3
Test Area(cm2)
38.48
Film Measure Range
(cm3/m2.24h)
0.01~10,000
Film Measure Error
(cm3/m2.24h)
0.01
Package Measure Range
(cm3/pkg.24h)
0.00005~50
Package Measure Error
(cm3/m2.24h)
0.00005
Net Weight (kg)
83
Size(LxBxH)mm
520×778×475
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Standard Configuration: Main engine, test computer, professional test software, oxygen trap, specimen sampler, 2 pressure reducing valves, sealing grease.
Optional: software module of GMP computerization system, container test component, container temperature control test component, specimen MASK (7cm2/1cm2).
Self-Supply: High purity Oxygen, High purity nitrogen, distilled water.
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