Key: test item, instrument name, total nonvolatile migration, gravimeter, moisture permeameter

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Oxygen Transmission Rate Analyzer - Coulemeter Sensor method

OTR-E-31-G
Focusing on packaging and material testing technology, we are committed to quality control in industries such as healthcare, pharmaceuticals, food, packaging, textiles, and new materials. Our products are widely used in enterprises, testing institutions, universities, and research institutes.
  • Description
  • Applications
  • Standard
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    • Commodity name: Oxygen Transmission Rate Analyzer - Coulemeter Sensor method

    OTR-E-31-G

    Oxygen Transmission Rate Tester (Coulometric Sensor Method)

               High-Precision OTR Analyzer for Food Packaging, Pharmaceutical Packaging and High-Barrier Materials

     

    Product Overview

    The LabStone OTR-E-31-G Oxygen Transmission Rate Tester is a high-performance oxygen barrier analysis system designed for measuring oxygen transmission properties of packaging materials, films, sheets, containers and functional barrier structures.

    Based on the internationally recognized Coulometric Sensor Method, the instrument delivers highly sensitive oxygen transmission measurements with ppb-level oxygen detection capability.

    The system is particularly suitable for evaluating oxygen barrier performance of food packaging, pharmaceutical packaging, medical materials and advanced barrier films where oxygen ingress directly affects product shelf life, stability and quality.

     

    Function:

    Determining oxygen permeability characteristics of materials and container.

    Suitable for: Film, sheet, container and construction material of plastic, textile, leather and metal.

    Working Principle:

    The instrument utilizes the Coulometric Sensor Method in accordance with ASTM D3985 and ISO 15105-2.

    One side of the specimen is exposed to oxygen or a controlled oxygen-humidity atmosphere.

    The opposite side is purged with high-purity nitrogen carrier gas.

    The oxygen concentration difference across the specimen drives oxygen molecules to permeate through the material.

    The permeated oxygen is transported by the carrier gas to an ultra-sensitive coulometric sensor.

    The sensor continuously measures oxygen concentration and automatically calculates:

    • Oxygen Transmission Rate (OTR)
    • Oxygen Permeability
    • Oxygen Barrier Performance

    This method provides highly sensitive and accurate oxygen transmission measurements, especially for medium- and high-barrier materials.

     

    Compliant Standards: 

    ASTM D3985, ASTM F1307, ASTM F1927, ASTM F2622, ISO 15105-2, JIS K7126-2,GB/T 19789

     

    Key Features

    Dedicated Oxygen Barrier Analysis

    Unlike general gas permeability instruments, the OTR-E-31-G is specifically optimized for oxygen transmission measurement.

    Benefits include:

    • Higher sensitivity
    • Faster stabilization
    • Better repeatability
    • Improved low OTR performance

    Imported Coulometric Oxygen Sensor

    Equipped with an original imported sensor capable of:

    • ppb-level oxygen detection
    • Excellent long-term stability
    • High repeatability
    • Superior low oxygen measurement capability

    Ideal for high-barrier packaging materials.

    Three Independent Test Cells

    The OTR-E-31-G supports:

    Three Simultaneous Tests

    • Increased laboratory productivity
    • Parallel sample comparison
    • Improved throughput

    particularly useful for QC laboratories and packaging development centers.

    Wide Humidity Control Capability

    Humidity range: 35% RH∼90% RH

    Humidity accuracy: ±2% RH

    allowing simulation of real-world storage and transportation environments.

    Fog-Free Humidity Generation

    The fully automatic humidity control system produces stable humidity conditions without generating liquid droplets that could influence test results.

    Precise Temperature Control

    Temperature range:15°C∼45°C

    Temperature accuracy:±0.3°C

    supporting a wide range of packaging evaluation studies.

    Pneumatic Sample Clamping

    Features:

    • Fast specimen installation
    • Consistent sealing force
    • Reduced operator variability

    improving testing repeatability.

    Container Testing Capability

    Optional accessories allow testing of:

    • Bottles
    • Cups
    • Pouches
    • Finished packages

    making the system suitable for both material and package-level oxygen transmission testing.

    GMP Data Integrity Support

    Optional GMP Computerized System module provides:

    • User management
    • Permission management
    • Audit trail functionality
    • Electronic records

    supporting pharmaceutical compliance requirements.

     

    Industries Served

    The OTR-E-31-G is widely used by:

    • Food Packaging Manufacturers
    • Pharmaceutical Packaging Suppliers
    • Beverage Packaging Companies
    • Medical Packaging Producers
    • Barrier Film Manufacturers
    • Universities
    • Research Institutes
    • Government Laboratories
    • Third-Party Testing Organizations

     

    Specification

    Name

    Parameter

    Name

    Parameter

    Humidity Range

    0% RH, 35%~90%RH,

    Humidity Error

    ±2%RH

    Temperature Range

    15℃~45℃

    Temperature Error

    ±0.3℃

    Specimen Thickness

    <3 mm

    Gas pressure

    ≥0.2 MPa

    Carrier gas

    99.999% purity nitrogen

    Carrier gas flow

    0~50 cm3/min;or 0~300cm3/min

    Interface size

    1/8-inch mental pipe

     

     

    Power Supply

     AC220V /110V ;50/60Hz 

    Power consumption

    <1500 W

    Model special

    Model

    OTR-E-31-G

    Specimen Count

    3

    Test Area

    38.48 cm2

    Film Measure Range

    0.01~10,000 cm3/m2.24h

    Film Measure Error

    0.01 cm3/m2.24h

    Package Measure Range

    0.00005~50  cm3/pkg.24h

    Package Measure Error

    0.00005 cm3/pkg.24h

    Net Weight 

    83 kgs

    Size

    520×778×475mm  (LxBxH)

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Standard Configuration: Main engine, test computer, professional test software, oxygen trap, specimen sampler, 2 pressure reducing valves, sealing grease.

    Optional: software module of GMP computerization system, container test component, container temperature control test component, specimen MASK (7cm2/1cm2).

    Self-Supply: High purity Oxygen, High purity nitrogen, distilled water.

     

    Why Oxygen Barrier Testing Matters

    Among all gases affecting packaged products, oxygen is often the most critical factor influencing product deterioration.

    Oxygen ingress can lead to:

    Food Packaging

    • Oxidation
    • Flavor loss
    • Nutrient degradation
    • Color changes
    • Reduced shelf life

    Pharmaceutical Packaging

    • Active ingredient degradation
    • Reduced drug efficacy
    • Stability failures

    Medical Packaging

    • Product performance changes
    • Sterility risks

    Electronics and Specialty Materials

    • Oxidation-sensitive component damage
    • Material aging

    Therefore, oxygen transmission testing has become one of the most important quality control and package development tools in modern packaging industries.

     

    Typical Applications

    Food Packaging Industry

    Suitable for:

    • Snack packaging
    • Coffee packaging
    • Dairy packaging
    • Meat packaging
    • Modified atmosphere packaging (MAP)
    • Vacuum packaging

    Used for shelf-life prediction and packaging optimization.

    Pharmaceutical Packaging Industry

    Applicable to:

    • Blister packaging
    • Pharmaceutical laminates
    • Medical pouches
    • Drug packaging films

    Supports packaging validation and stability studies.

    Flexible Packaging Materials

    Suitable for:

    • PET films
    • EVOH structures
    • PVDC films
    • Aluminum-coated films
    • Multi-layer barrier laminates

    Medical Packaging

    Used for evaluating oxygen barrier performance of sterile barrier systems and healthcare packaging materials.

    Research Institutes and Universities

    Widely used for:

    • Barrier material development
    • Oxygen diffusion studies
    • Packaging research
    • New material evaluation

     

    Why Choose a Coulometric OTR Tester Instead of a Differential Pressure Tester?

    Coulometric oxygen testing provides:

    Higher Oxygen Sensitivity

    Specifically optimized for oxygen transmission analysis.

    Better Performance for High-Barrier Packaging

    Particularly suitable for:

    • EVOH films
    • PVDC films
    • Pharmaceutical laminates
    • MAP packaging materials

    Direct Oxygen Measurement

    Measures oxygen concentration directly rather than indirectly through pressure changes.

     

    Frequently Asked Questions (FAQ)

    What is OTR?

    OTR stands for Oxygen Transmission Rate, which measures the amount of oxygen passing through a material over a specified period.

    Why is oxygen transmission important?

    Oxygen exposure directly affects product shelf life, freshness, stability and quality.

    What is the advantage of the coulometric method?

    The coulometric method directly detects oxygen molecules and offers excellent sensitivity for oxygen barrier evaluation.

    Can packaging containers be tested?

    Yes. Optional container fixtures support bottles, cups, pouches and finished packages.

    Can pharmaceutical packaging materials be tested?

    Yes. The instrument is widely used in pharmaceutical packaging development and validation.

    Can humidity-controlled testing be performed?

    Yes. The system supports automatic humidity control from 35% RH to 90% RH.

    What types of materials can be tested?

    • Plastic films
    • Barrier laminates
    • Medical packaging
    • Pharmaceutical packaging
    • Containers
    • Metal foil composites
    • Functional films

    Does this product have other names?

    English

    • Oxygen Transmission Rate Tester
    • OTR Tester
    • Oxygen Permeability Tester
    • Oxygen Barrier Analyzer
    • Coulometric Oxygen Transmission Tester
    • Oxygen Permeation Analyzer
    • Food Packaging OTR Tester
    • Pharmaceutical Packaging OTR Tester

    Spanish

    • Analizador de Tasa de Transmisión de Oxígeno

    Portuguese

    • Testador de Taxa de Transmissão de Oxigênio

    French

    • Analyseur de Taux de Transmission de l’Oxygène

    German

    • Sauerstoffdurchlässigkeitsprüfgerät

    Japanese

    • 酸素透過率試験機
  • Function:

    Determining oxygen permeability characteristics of materials and container.

    Suitable for: Film, sheet, container and construction material of plastic, textile, leather and metal.

    Principle:

    Coulemeter Sensor method。

    Dry oxygen(or with a certain humidity)flows on one side of the specimen, and high-purity nitrogen (carrier gas) flows at a fixed flow rate on the other side; The oxygen concentration difference between the two sides of the specimen drives the oxygen to penetrate from the oxygen side of the specimen to the nitrogen side; The permeated oxygen is carried to the coulometer sensor by nitrogen (carrier gas); The sensor measures the oxygen content of carrier gas and calculates the oxygen permeability of the specimen.

     

  • Standards: 

    YBB 00082003、GB/T 19789、ASTM D3985、ASTM F2622、ASTM F1307、ASTM F1927、ISO 15105-2、JIS K7126-B

  • Characteristics:

    • Original imported oxygen sensor, ppb accuracy.
    • Humidity control ability: 35%~90%RH, fully automatic, fogless.
    • Temperature control feature: Semiconductor cold and hot bidirectional control, High precision, stable and reliable.
    • Strong environmental adaptability: Indoor environment, temperature 10 ℃ - 30 ℃, any humidity, low cost of use.
    • Sample installation: Pneumatic clamp sample (H-type). Sample anti leakage sealing installation technology.
    • Intelligent and automatic: power-on self-test to avoid test under fault state; one key start, fully automatic test execution.
    • Software: graphical, whole process and all element monitoring; multiple report formats.
    • Optional: software module of GMP computerization system.
  • Specification

    Name

    Parameter

    Name

    Parameter

    Humidity Range

    0% RH,35%~90%RH,

    Humidity Error

    ±2%RH

    Temperature Range

    15℃~45℃

    Temperature Error

    ±0.3℃

    Specimen Thickness

    <3 mm

    Gas pressure

    ≥0.2 MPa

    Carrier gas

    99.999% purity nitrogen

    Carrier gas flow

    0~50 cm3/min;or 0~300cm3/min

    Interface size

    1/8-inch mental pipe

     

     

    Power Supply

     AC220V /110V ;50/60Hz 

    Power consumption

    <1500 W

    Model special

    Model

    OTR-E-41-G

    Specimen Count

    3

    Test Area(cm2)

    38.48

    Film Measure Range

    (cm3/m2.24h)

    0.01~10,000

    Film Measure Error

    (cm3/m2.24h)

    0.01 

    Package Measure Range

    (cm3/pkg.24h)

     

    0.00005~50

     

    Package Measure Error

    (cm3/m2.24h)

    0.00005

    Net Weight (kg)

    83

    Size(LxBxH)mm

    520×778×475

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

  • Standard Configuration: Main engine, test computer, professional test software, oxygen trap, specimen sampler, 2 pressure reducing valves, sealing grease.

    Optional: software module of GMP computerization system, container test component, container temperature control test component, specimen MASK (7cm2/1cm2).

    Self-Supply: High purity Oxygen, High purity nitrogen, distilled water.

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