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Thick Material Irregular Sampler
QYQ-B
Focusing on packaging and material testing technology, we are committed to quality control in industries such as healthcare, pharmaceuticals, food, packaging, textiles, and new materials. Our products are widely used in enterprises, testing institutions, universities, and research institutes.
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- Commodity name: Thick Material Irregular Sampler
QYQ-B
Irregular Sampler for Thick Materials & Complex Geometries
Product Functions
Prepare complex-shaped specimens (e.g., dumbbell, circular, or custom profiles) from thick or rigid materials.Cut gypsum fabrics, thick PVC sheets, composite panels, and heavy textiles with ease.Ensure precise dimensions and clean edges for downstream physical property testing (tensile, tear, etc.).Working Principle
The operator places the material under the customized knife plate. A hand‑operated lever drives the cutting head along a precision guide rail, forcing the imported, wear‑resistant blade through the substrate. The rail guidance ensures perpendicular cuts and prevents blade deviation, resulting in burr‑free, dimensionally accurate specimens every time.Why Precise Specimen Cutting Matters
🎯 Your test result is only as good as your specimen.Irregular or thick materials are difficult to cut cleanly with manual tools. Rough edges or improper geometry introduce stress concentrations, leading to premature failure during testing. The LabStone Irregular Sampler eliminates these variables, ensuring your data reflects true material properties.Product Features
Cuts Extremely Thick Materials: Handles substrates up to 1.0 mm thick, far beyond the capability of standard film cutters.Complex Shape Capability: Custom knife plates allow cutting of dumbbell profiles, circles, rectangles, or any irregular shape required by your test standard.Versatile Material Compatibility: Effectively cuts PVC, thick films, gypsum fabrics, composite laminates, and heavy textiles.Rail‑Guided Precision: The cutting movement is guided by a precision rail, ensuring straight, perpendicular cuts and high dimensional accuracy (±0.2 mm).Burr‑Free Edges: The sharp, imported blade and controlled cutting action produce clean edges without burrs or fraying, critical for accurate tensile and tear tests.Durable & Wear‑Resistant Blade: Features an imported, wear‑resistant blade designed for long service life, even with abrasive materials like gypsum or composites.Lightweight & Ergonomic: The overall structure is lightweight and easy to operate, reducing operator fatigue during high‑volume sample preparation.Technical Specifications
Sampling Thickness: ≤ 1.0 mmSampling Error: ±0.2 mmMax. Sample Preparation Size: 300 mm × 160 mmOverall Dimensions: 420 mm × 230 mm (L×B)Cutting Mechanism: Rail‑guided lever press with customized knife plateBlade Type: Imported, wear‑resistant bladeStandard Configuration: Main sampler unit , 1 × Customized sampling knife plate (shape specified by user)
Application Industries & Scenarios
Building & Construction Materials
Gypsum Board Fabrics: Prepare specimens for tensile or peel testing of paper‑faced gypsum boards.Composite Panels: Cut thick laminates for peel strength or shear testing.Waterproof Membranes: Prepare test pieces from thick bituminous or polymer sheets.Plastics & Polymers
Thick PVC Sheets: Cut dumbbell specimens for tensile testing per ASTM D638 or GB/T 1040.2.Rigid Films: Prepare samples from thick PET, PC, or ABS sheets.Rubber & Elastomers: Cut dumbbell or crescent shapes for tensile testing per ASTM D412 or GB/T 528.Textiles & Nonwovens
Heavy Canvas & Denim: Prepare specimens for tensile and tear testing.Geotextiles: Cut thick geosynthetic materials for index property testing.Industrial Felts: Prepare uniform test pieces for strength evaluation.Research & Quality Control Labs
Custom Material Development: Quickly prepare non‑standard shapes for R&D screening.Incoming QC: Standardize sample preparation to reduce inter‑operator variability.Third‑Party Testing: Meet dimensional tolerances required for CNAS/CMA‑accredited reports.Frequently Asked Questions (FAQ)
Q1: What is the maximum thickness this sampler can handle?A: The sampler is designed for materials up to 1.0 mm thick. Attempting to cut thicker materials may damage the blade or compromise cutting accuracy.Q2: Can I get a custom shape knife plate?A: Yes. The standard configuration includes one customized knife plate. You can specify the shape (e.g., dumbbell, circle, rectangle) and dimensions when ordering. Contact us for custom tooling inquiries.Q3: What materials can this cutter handle?A: It is ideal for thick, relatively soft substrates such as PVC sheets, gypsum fabrics, thick films, rubber, and heavy textiles. It is not suitable for hard metals or ceramics.Q4: How does the rail guidance improve cutting quality?A: The rail ensures the blade moves perfectly perpendicular to the material surface without tilting or drifting. This prevents wedge‑shaped edges and ensures the specimen thickness is uniform, which is critical for accurate stress calculations.Q5: Is the blade replaceable?A: Yes. While the blade is wear‑resistant, it can be replaced when dull. Contact us for replacement blades or re‑sharpening services.Q6: Can I cut multiple layers at once?A: For thick materials, we recommend single‑layer cutting to ensure clean edges and prevent blade damage. The lightweight design makes single‑layer cutting efficient.Q7: Which test standards is this suitable for?A: It prepares specimens for standards requiring specific geometries, such as ASTM D412 (rubber tensile), ASTM D638 (plastic tensile), GB/T 528, and GB/T 1040.2. -
Product Functions
It is used to prepare specimens of various complex shapes from thick materials. The operation is simple and highly efficient.
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Product Features
- It can cut extremely thick materials.
- It can cut samples of different shapes.
- It can cut materials of different substances, such as PVC materials, films, and plaster fabrics.
- The cutting movement is guided by a rail, ensuring high sampling accuracy and precise dimensions.
- The specimens have no burrs.
- The imported blade is wear - resistant.
- The overall structure is lightweight, easy to operate.
- It can cut extremely thick materials.
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Technical Specifications
- Sampling thickness: ≤ 1.0mm
- Sampling error: ±0.2mm
- Dimensions: 420mm x 230mm
- Sample preparation specification: 300mm x 160mm (maximum value)
- Sampling thickness: ≤ 1.0mm
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Configuration
1 sampler and 1 customized sampling knife plate.
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Guangzhou Labstone Technology Co., Ltd
Add: Rm601, bldg A1, No. 2-6, Jinbao Rd, Baiyunhu Subdist., Baiyun District, Guangzhou,510430, Guangdong Province, P.R.China
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